“Finally. The last details have come togther. Everything fits like it’s intended. Your design baby is at last complete. It’s been more than a month working to get the final functions and esthetics to come together. It’s finally READY“
This was me this past week. I started back in February working on the AutoCap case droppers. This entire project has proven to be a much more extensive process than I even remember from my days in the engineering seat at the company I worked for in Florida. This website has proven just exactly how extensive my work over these months has been; just count the products available and you’ll see how much time has gone into this. What you won’t see is that design is a process; one that’s overlooked by those not smitten by, what I affectionately call, the Engineer’s Disease. Indulge me to explain the process…
This whole collection of products is born out of (dare I say it?) … envy. Here I had my first progressive press and she could work quickly but I wanted faster. I wanted automated. Hands-off automation. Fill it up, push a button, walk away. THAT kind of automation. Dillon guys have it. Hornady guys have it, to some extent. I wanted it.
First things first, get the case feeding off the ram. Problem #1: mount point is an issue. There certainly isn’t much room to mount anything on the ABLP. The vertical posts anchoring the tool head to the base aren’t close enough to bridge between and I refuse to drill into my press. Instead of beating my head against the wall, I moved over to the case droppers. They’ve got to be easier, right?
First iteration; too complex. Second iteration; too thin. FULL STOP. Think it through. Third iteration; perfect. Now how to mount this thing? After 2 months, nothing seemed to fit the press right and room to add a case dropper to the ABLP was still at a premium.
“On to the back burner, Little Buddy. I’ll get to you later.”
Ramp repair kit needs to be done. Why now? I just crunched my rail for the third time and I’ll be damned if I’ll spend more money just to disassemble my press, remove 4 screws and swap a single piece of plastic. Not doing it. You can’t make me. A couple iterations and I’ve got v1 of the Ramp Repair Kit. (Lee never makes it easy to do anything for their presses.) After improving the material I was printing the ramps from, a new version came about and that version is what ships now.
Taking the discovery that “Lee never makes things easy” as a cue, I move forward to duplicating their Breech Lock bushings. I had already found the thread diameter and pitch of the bushings but there was one thing that never worked: I couldn’t get them to thread into any Breech Lock press. Closer exam revealed something I’d not noticed before: these things use a triple lead thread. New design iteration and we have them. Also have the Lock Ring Eliminator bushings as well.
Then, an epiphany struck that would evolve the case droppers and everything fell in place. An entire round of new versions came into being and most importantly, the mounting problem was solved! In the weeks following, more products were designed and more issues were resolved. I’m now happy to say …
At long last, it’s all finally READY.